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Manufacturing Safety Consulting

Practical WHS support tailored to manufacturing environments and risk profiles.

Why Safety Matters in Manufacturing More Than Ever

Manufacturing environments are becoming more complex, with increased automation, high-risk machinery, and evolving regulatory expectations. One incident can cause serious harm, disrupt production, and damage reputation. Today, safety isn’t just about compliance—it’s a critical business function. Proactively managing risk protects people, improves efficiency, and supports long-term operational success in a highly competitive, safety-conscious industry.

Our Manufacturing Safety Services

Real issues our experts tackle daily

Common Safety Challenges in Manufacturing

Manufacturing environments present a unique mix of high-consequence hazards, fast-paced operations, and cultural complexity. Understanding and addressing these challenges is key to building a safe, efficient, and high-performing workplace.

Machinery & Plant Safety

Heavy machinery, moving parts, and automated systems pose significant injury risks. Without well-maintained equipment, clear procedures, and effective guarding, the likelihood of serious incidents increases. We help assess machinery risks and ensure controls are both practical and understood.

Lock Out Tag Out (LOTO)

Poor energy isolation practices remain a common cause of fatal and serious injuries. We support clients in reviewing and strengthening LOTO procedures, training, and frontline compliance—ensuring safe maintenance and servicing activities.

Manual Handling & Ergonomics

Musculoskeletal injuries are one of the most frequent and costly issues in manufacturing. We identify high-risk tasks and design ergonomic solutions that reduce strain while supporting productivity.

Psychosocial Risks in Shift Work

Shift work, production pressures, and isolation can contribute to fatigue, stress, and mental health issues. We work with leaders to build psychologically safe environments that support wellbeing and team cohesion.

Safety Leadership on the Factory Floor

Supervisors play a critical role in shaping safety behaviours. We equip leaders with the skills to lead safety through trust, visibility, and accountability.

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Specialist support across manufacturing

Key Services We Provide for the Manufacturing Industry

  • WHS Risk Assessments
  • Critical Risk Control Management
  • Safe Work Procedure Reviews
  • ISO 45001 System Design & Support
  • Contractor & Maintenance Safety Management
  • Incident Investigation & Learning Teams
  • Safety Culture Diagnostics

Improve Safety, Boost Performance

Book a consultation to see how tailored WHS solutions can strengthen your manufacturing operations.
Trusted experts delivering practical, people-centred safety solutions

Why Choose Work Safety Hub as Your Manufacturing Safety Partner?

At Work Safety Hub, we bring deep sector knowledge and a practical, people-first approach to manufacturing and production safety. Our experienced advisors understand the pressures and complexity of production environments, from high-speed packaging lines to heavy industrial processes. We don't just deliver advice; we work alongside your teams to build solutions that are realistic, scalable, and aligned with your operational goals.

What sets us apart is our grounding in contemporary safety thinking, including Safety Differently, Human and Organisational Performance (HOP), and systems thinking. We move beyond blame and compliance to help you understand how work really happens—and how to make it safer without adding unnecessary complexity.

 

We align with principles like Safety Differently and Human and Organisational Performance (HOP) to move beyond box-ticking and focus on what really keeps people safe. Whether supporting Tier 1 contractors or specialist trades, we deliver tailored, outcome-focused solutions that build capability, meet compliance, and improve safety culture. With us, you get a true partner—practical, proactive, and committed to your project’s success.

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Client Success Stories

See how we've helped manufacturing clients enhance safety outcomes, meet compliance requirements, and strengthen safety culture through tailored, practical solutions across diverse operations and industry sectors.

Worker operating franna crane installing trusses
TOUCH
AAA Trusses & Windows
AAA Trusses & Windows

Supporting AAA Trusses & Windows to enhance safety systems and build a proactive safety culture.

Workers sorting chicken pieces on conveyor
TOUCH
Hazeldenes
Hazeldenes

Conducting an Operational Safety Diagnostic and Safety Climate Survey to strengthen safety culture.

See How We Support Safer Manufacturing Operations

View our case studies to learn how we've helped manufacturers improve safety systems, culture, and performance.
Clearer systems. Smarter risk focus. Better outcomes

Tailored to Your Operations and Safety Maturity

Every manufacturing operation is different, and so are its safety challenges. At Work Safety Hub, we don’t apply a one-size-fits-all model. Instead, we tailor our consulting services to suit the specific risks, processes, and maturity level of your operation. Whether you’re in food production, heavy industry, packaging, or advanced automated manufacturing, we deliver safety solutions that fit your context.

For high volume, fast paced environments like food or FMCG, we focus on integrating safety into operational excellence, simplifying systems, improving human-machine interaction, and reducing manual handling risks. 

In heavy industry, we support clients with managing critical risks, machinery safety, and contractor controls. For automated and digital-driven operations, we assess how new technologies impact work and help build systems that support human performance alongside machine reliability.

We also work with clients at different stages of their safety journey. Whether you're building foundational systems, preparing for ISO 45001 certification, or seeking to shift culture and leadership, we adapt our approach to match your goals and capabilities.

By aligning our expertise with your operational realities, we ensure our advice is not just technically sound but practical, scalable, and built to deliver lasting impact in your workplace.

Practical support that drives meaningful, lasting change.

From Compliance to Culture: What You Can Expect

When you partner with Work Safety Hub, you get more than advice, you get real results. Our consulting is designed to bridge the gap between compliance and culture, helping you not only meet your legal obligations but build a stronger, safer, and more engaged workforce.

We start by understanding your current systems and operational context, then provide clear, prioritised recommendations that focus on your most critical risks. Our advice is always practical, designed to be applied in the real world, not just documented on paper.

We help you streamline and declutter systems, improve leadership capability, and engage frontline teams in meaningful ways. Over time, these changes contribute to a positive safety culture, where safety isn’t just enforced but also embraced.

Whether you're aiming to close compliance gaps or elevate performance, we guide your journey with integrity, insight, and a focus on what will make the biggest difference.

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From Risk to Resilience

Partner with us to simplify systems, manage critical hazards, and build a strong safety culture.